Macerators

Macerators

In order to grasp the working principles of macerators correctly, first of all, it is necessary to look at the working principle of submersible pumps. As it is known, submersible pumps are actively used in many different stages of the industrial field. It is possible to mention different types depending on their features, materials or working styles. Impermeability is a very important feature in these special machines that are operated by immersion in water. It is seen that submersible pumps work in harmony with different fluids. It is used extensively at the point of evacuation of sludge in processes such as tunneling. It is precisely during such applications that the importance and function of disintegrants emerge. Because the pump requires a serious preparation to operate much more comfortably and more importantly, efficiently. At this stage, the breakdown of mud in the form of large pieces has a vital role. After breaking up thoroughly, the sludges are allowed to enter the pump. Inline macerators are pinpoint for the process in question.

Function and Scope of Macerators

Thanks to the presence of macerators, it is ensured that small particle sludges are continuously transferred to the pumps. The high performance of the pumps depends to some extent on the disintegrants. Macerators are indicated among the devices or equipment that should be used with the pump. In fact, it stands out as one of the most important criteria in pump selection. On-line macerators are placed in the suction line of the pump and, although not completely removing incoming solids, they at least significantly minimize it, reducing it to the size that can pass through the pump. This is the basis of the macerators working principle. One of the basic measures is to reduce the minimized solid materials to the level that they will pass through the pump. There is a cutting mechanism rotating at a point very close to the screen with a specially designed screen. The sieve is created according to the properties of mud or solid material. It is a standard feature that the body material is especially carbon steel. The macerators section is designed as a sharp cutting knife.

Wide Application Areas

Thanks to the macerators, a significant amount of time is saved in these processes. In some macerators it is also possible to reverse the cutter blades. Solid materials broken into pieces in the system are carried out. Blade sizes may differ from each other in different macerator models. It is seen that the blade part has five teeth as standard; however, blade gears may change depending on the ingredients to be ground. Disintegrants, which are frequently used in pumping stations, disintegrate many solid materials with high flows in an extremely short time. The grill drums, which have a stainless feature, are effective in the capture and grinding of these substances. Macerators other than pump stations; It is applied in water entrance structures, prisons, wastewater transfer areas, sea water inlets, fish business facilities and various institutions.